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Vertical hobbing machine OFA 100 CNC 6

OFA 100 CNC 6

OFA 100 CNC 6 Gear hobbing machine with CNC control

OFA 100 CNC 6 – Vertical hobbing machine OFA 100 CNC 6 is intended for milling of face gears with straight and helical tooth, chain wheels, worm gears milled by radial and tangential method, gear wheels with longitudinal modification, spline shafts and other types of gears milled by hobbing-type machining.

Modern design with limiting of clearances of milling carriage and table enables milling of hardened gears and high-speed milling of non-hardened gears with hard-metal tools.
Machine is intended for serial and single-piece production. The machine is suitable both for the series or is single-piece production. Operation, setting up and maintenance of the machine are conceived to be performed simply, swiftly and with ease. Automatic work cycle of the machine along with possible basic application of a work application of a work magazine offers the facility of multi-machine attendance. In its basic version the machine is equipped with the SIEMENS Sinumerik 840 D control system and drives. There are six controlled machine axes.

Controlled axes OFA100CNC6

Axis X – feed of the main stand on a horizontal lines bed
Axis C – rotation of spindle clamping table (workpiece)
Axis Z – feed the body slides after the vertical lines main stand
Axis A – pivoted milling slide
Axis Y – tangential feed to the milling slides towards workpiece
Axis B – rotation motion spindle tool

Standard equipment

  • Cooling system with pump 200 LPM
  • Magnetic chip conveyor with chip container
  • Cutter arbour dia. 50 mm ( 2” ) with hydraulic nut SCHREM
  • Clamping mandrel dia. 50 ( 2” ) mm with stand
  • Hob setting pin
  • Coolant splash guards
  • Spot light
  • Set of wrenches and tools
  • Operating instruction
  • Hand operated panel
  • Digital read-out  X, Y, Z and A
Vertical hobbing machine OFA 75

OFA 75 CNC 6

Vertical hobbing machine OFA 75 CNC 6

OFA 75 CNC 6 – Vertical hobbing machine OFA 75 CNC 6 is intended for milling of face gears with straight and helical tooth, chain wheels, worm gears milled by radial and tangential method, gear wheels with longitudinal modification, spline shafts and other types of gears milled by hobbing-type machining. Modern design with limiting of clearances of milling carriage and table enables milling of hardened gears and high-speed milling of non-hardened gears with hard-metal tools. Machine is intended for serial and single-piece production. Operation, adjustment and maintenance of the machine are solved to be easy, quick and force-less controlled. Automatic working cycle of the machine and eventual fitting of the machine with the workpiece magazine enables multi-machine operation. In basic variant the machine is fitted with control system Sinumeric 840 D and drives from Siemens. It features six controlled axes.

Machine version:

  • CNC control system Siemens Sinumerik 840 D SL, AC-digital drives Siemens
  • Machine control panel OP 010
  • Slimline operator panel with 10,4” (26,4 cm) TFT graphic colour flat monitor
  • Machine operating panel with controllers
  • Remote diagnostic for SIEMENS Sinumerik (SW +HW)
  • Keyboard-and-mouse USB connector or USB on drive
  • Standard SW ( English )
  • Ppur or helical gears
  • Chain wheels
  • Worm wheels hobbed in radial or tangential method
  • Gear wheels with longitudial modification
  • Spline shafts
  • Remote diagnostics
  • Metric execution (standard)
  • Standard electrical equipment is made according to EN 60204-1 and is determined for connection electrical network 3×400 – 5+10% V, 50 ±1% Hz, type TN-C-S or TN-S
  • Machine execution in conformity with “CE” marking
  • Colour paiting RAL 7043 traffic grey, RAL 9016 traffic white, RAL 9011 graphite black, struktur
Vertical hobbing machine

OFA 32 CNC 6

OFA 32 CNC 6 – vertical hobbing machine OFA 32 CNC 6 is intended for milling of face gears with straight and helical tooth, chain wheels, worm gears milled by radial and tangential method, gear wheels with longitudinal modification, spline shafts and other types of gears milled by hobbing-type machining.
Modern design with limiting of clearances of milling carriage and table enables milling of hardened gears and high-speed milling of non-hardened gears with hard-metal tools. Machine is intended for serial and single-piece production. Operation, adjustment and maintenance of the machine are solved to be easy, quick and force-less controlled. Automatic working cycle of the machine and eventual fitting of the machine with the workpiece magazine enables multi-machine operation. In basic variant the machine is fitted with control system Sinumerik 840 D and drives from Siemens. It features six controlled axes.

MCG 1000

MCG 1000

Multifunctional machining centre MCG 1000i (3- to 6-axis solution)

The MCG 1000 machine is a multifunctional machining centre of upper gantry-type designed for complex machining of spatially complicated and technologically demanding workpieces as well as of combined shapes, both within five-axis milling operations and full-featured turning operations.

The centre enables milling in five axes, namely in three mutually perpendicular coordinate axes X, Y, Z, in the rotary C-axis – a rotary tilting table with built-in torque motor enabling turning operations, and in the tilting B-axis – a rotary tilting table with built-in torque motors. It is a highly productive machine characterized by high dynamic and thermal stability and high accuracy of machining. Every working axis is travelling along linear guide-ways. A direct measuring system in all axes is a part of the basic configuration.

The machine is intended for production of metallic parts for pressing, plastic-making, automotive and aviation industry. It is also well-suited for standard machining. It enables machining a workpiece from five sides. It allows milling, drilling, boring, reaming, thread cutting and turning technological operations. Featuring a 12000 rpm spindle and utilizing ring motors in the rotary axes, the machine fully supports shape machining and HSC machining. The maximal diameter of the workpiece can be 1 000 mm, with weight of 1 300 kg for milling operations and 700 kg for turning operations.

Standard equipment:

  • Sinumerik 840D SL / Heidenhain TNC 640 / FANUC control system
  • electrospindle with maximal speed of 15 000 rpm
  • ISO 40 clamping taper
  • continuously controlled rotary-tilting table of Ø 800 mm
  • digital feed drives
  • one tool changer for 50 tool
  • Heidenhain direct measuring system
  • pneumatic elements
  • central lubrication system
  • tool holder automatic air-blasting
  • cooling unit with tool outer cooling system
  • spindle thermal stabilization
  • chip conveyor
  • electronic handwheel
  • vibrodiagnostics

Optional equipment:

  • spindle units
  • cooling through spindle axis of AD type – coolant, filtering unit
  • electrical cabinet air conditioning
  • cooling through spindle axis of AD type – air
  • workpiece dimensions measuring probe
  • tool measuring probe
  • exhaustion of oil-mist from workzone
  • oil-mist cooling
  • work table of Ø 1 000 mm
  • handheld wash-out gun
  • remote diagnostic installation
  • machine hibernation
  • technological software
  • digital handwheel
  • visiport
  • work cycle signalling
MCG 820

MCG 820

Multifunctional machining centre MCG 820i (3- to 5-axis solution)

The MCG 820i is a highly productive machine with a wide range of utilization when machining complicated spatial shapes in three or five axes.

Because of the high dynamics, very high inflexibility and damping properties of the construction, the machine enables the use of HSC technology.
The machines of upper gantry type have spindle placed in motor spindle unit built-in the ram. All the movements of the machine are done by means of linear guide ways with rolling elements. Measuring of position in X, Y, Z axes is done directly by absolute measuring units.

This vertical machining centre is a highly productive machine designed primarily for the production of moulds in the press, plastic, automotive and aerospace industries. Due to its design, it is suitable for machining of complex precise spatial shapes in both three-axis and five-axis machining. Typical products are moulds for the production of pressing and forming tools, dies for forging or moulds for injection of plastic materials, various equipment for forming plastic and rubber, and other machine products with complex shapes. A large scope for of the machine utilization also lies in the sphere of tool engineering and conventional manufacture, i.e. in a classical milling, drilling, countersinking and reaming of holes, cutting and milling of threads. Machines equipped with a rotary table and a lathe spindle unit also enable turning operations, such as outer and inner surfaces turning, face turning, outer and inner thread turning, etc. Due to the high dynamics, very high rigidity and damping properties of the structure, the machine enables the use of the advantages of HSC technology.

ECO FRIENDLY

The machine enclosure prevents from discharge of coolant, lubricants and machining fumes outside the workzone, thus minimizing its negative impacts on the environment. The machine design conforms to the requirements of the 2006/42/EC machinery directive, and fulfils all requirements of safety standards for the CE marking. The lubrication of movable and rotary parts of the machine (the linear axes, electrospindle) is ensured by the application of an automatic grease lubrication system which prevents from contamination of the coolant and machine parts.

  • High accuracy at machining
  • Easy loading of big workpieces
  • Favourable ratio machine area/ workpiece size
  • Machining in 3 – 5 axes
  • Utilization of HSC technology
MCG 810

MCG 810

Multifunctional machining centre MCG 810i (3- to 5-axis solution)

The MCG 810 is a highly productive machine with a wide range of utilization when machining complicated spatial shapes in three or five axes.

Because of the high dynamics, very high inflexibility and damping properties of the construction, the machine enables the use of HSC technology.
The machines of upper gantry type have spindle placed in motor spindle unit built-in the ram. All the movements of the machine are done by means of linear guide ways with rolling elements. Measuring of position in X, Y, Z axes is done directly by absolute measuring units.

This vertical machining centre is a highly productive machine designed primarily for the production of moulds in the press, plastic, automotive and aerospace industries. Due to its design, it is suitable for machining of complex precise spatial shapes in both three-axis and five-axis machining. Typical products are moulds for the production of pressing and forming tools, dies for forging or moulds for injection of plastic materials, various equipment for forming plastic and rubber, and other machine products with complex shapes. A large scope for of the machine utilization also lies in the sphere of tool engineering and conventional manufacture, i.e. in a classical milling, drilling, countersinking and reaming of holes, cutting and milling of threads. Machines equipped with a rotary table and a lathe spindle unit also enable turning operations, such as outer and inner surfaces turning, face turning, outer and inner thread turning, etc. Due to the high dynamics, very high rigidity and damping properties of the structure, the machine enables the use of the advantages of HSC technology.

ECO FRIENDLY

The machine enclosure prevents from discharge of coolant, lubricants and machining fumes outside the workzone, thus minimizing its negative impacts on the environment. The machine design conforms to the requirements of the 2006/42/EC machinery directive, and fulfils all requirements of safety standards for the CE marking. The lubrication of movable and rotary parts of the machine (the linear axes, electrospindle) is ensured by the application of an automatic grease lubrication system which prevents from contamination of the coolant and machine parts.

  • High accuracy at machining
  • Easy loading of big workpieces
  • Favourable ratio machine area/ workpiece size
  • Machining in 3 – 5 axes
  • Utilization of HSC technology
horizontal machining center MCH 1000

MCH 1000 FIVE AXIS

Horizontal Machining Center MCH 1000 Five Axis – simultaneous five‑axis machining with maximum flexibility

The horizontal machining center MCH 1000 Five Axis (5X) is a production‑grade CNC machine designed for simultaneous five‑axis machining of geometrically complex workpieces. It is intended for technologically demanding applications where maximum flexibility, accuracy and productivity are required. The machine supports a full range of machining technologies, from heavy roughing to precision and high‑speed finishing, all in a single setup.

The key feature of the Five Axis version is a dual‑axis tilting CNC table, which provides full five‑axis kinematics and enables efficient machining of complex spatial shapes, inclined surfaces, deep cavities and transition radii without the need for repeated repositioning or re‑clamping of the workpiece. This significantly reduces production time, improves geometric accuracy and eliminates cumulative errors between individual operations.

The machine concept is based on a proven T‑shaped bed design, ensuring optimal distribution of machining forces and high structural rigidity. The column moves transversely along the bed in the X axis, while the headstock travels vertically in the Y axis along the column guideways. Motion in the Z axis is carried out by a rotary and tilting table (B + C axes) with the clamped workpiece, forming a true five‑axis machining configuration.

The MCH 1000 Five Axis machining center is characterized by exceptionally high rigidity, high cutting performance and long‑term stable accuracy, even under demanding cutting conditions. The robust structure and optimized kinematic layout provide effective vibration damping and stable cutting conditions when machining complex and high‑value components.

An integral part of the machine concept is a coordinate‑type tool magazine, which together with automatic tool changes supports continuous production flow and high operational efficiency. The MCH 1000 Five Axis is particularly suitable for manufacturing precision components in the aerospace, energy, automotive and general engineering industries, where high demands are placed on shape accuracy and surface quality.

Optionally, the machine can be equipped with remote diagnostics, enabling fast technical support, condition monitoring and efficient resolution of most machine stoppages without immediate on‑site intervention.

The horizontal machining center MCH 1000 Five Axis is supplied as a new machine, including transportation, professional installation, operator training and complete warranty and post‑warranty technical support.

The MCH 1000i machining centre is utilizable for the whole range of technologies from the power up to the high-speed machining.

horizontal machining center MCH 1000

MCH 1000

Horizontal Machining Center MCH 1000 – high‑productivity solution for heavy and high‑speed machining

The horizontal machining center MCH 1000 is a high‑productivity CNC machine designed for a wide range of machining technologies, from heavy roughing to precise and high‑speed machining. The machine is intended for demanding industrial applications where high performance, long‑term accuracy and process stability are essential.

The MCH 1000 stands out for its excellent vibration damping and absorption characteristics, high structural rigidity, as well as outstanding dynamic and thermal stability. These features allow the machine to deliver high surface quality and stable machining results even during long‑term operation and under heavy cutting loads.

The machine concept is based on a T‑shaped bed design, which provides optimal distribution of forces generated during machining. The column moves in the X axis across the bed, while the headstock travels vertically in the Y axis along the column guideways. Movement in the Z axis is carried out by a rotary table (B axis) with the workpiece clamped on it. This kinematic arrangement enables efficient access to machined surfaces and supports high positioning accuracy.

In its standard configuration, the machine is equipped with direct measuring systems in the X, Y, Z and B axes, significantly enhancing machining accuracy. The standard equipment also includes electronic compensation of thermal deformation, which minimizes the influence of temperature changes on machine geometry.

The technological equipment includes a coolant and wash‑down unit, external tool cooling, air blow‑off of the tool clamping area and a robust worm‑gear driven rotary table (B axis). Chip evacuation from the working area is ensured by two screw chip conveyors complemented by a central scraper chip conveyor, providing reliable chip removal even during heavy machining operations.

The MCH 1000 is further equipped with a tool magazine with a capacity of 56 tools, an automatic pallet changer and two pallets sized 1000 × 1000 mm, which significantly increase productivity and allow efficient part setup outside the machining cycle. Complete machine enclosure ensures operator safety and stable working conditions.

Optionally, the machine can be equipped with remote diagnostics, enabling fast technical support, effective communication during troubleshooting and resolution of most machine stoppages.

The horizontal machining center MCH 1000 is supplied as a new machine, including transportation, professional installation, operator training and complete warranty and post‑warranty technical support.

 

Does this model not meet your needs? We also have smaller option.

MCH 800 Five Axis

Five Axis machining centre MCH 800i

MCH 800i – is Five-axis horizontal machining centre utilizable for the whole range of technologies from the power-up to the high-speed machining.
The machine conception includes the T-shape bed with slidable column (X-axis) along which moves the spindle head in the vertical direction (Y-axis). The movement in the Z-axis is carried out by the rotary table (B-axis) with a workpiece.

  • outstanding characteristic of damping and absorbtion of mechanical vibrations
  • maximum rigidity and maximum value of natural frequencies of movable parts
  • machine dynamical and thermal stability necessary for the modern progressive technology of machining
  • machine modern design – linear guideways in all axes and ecological grease lubrication of guideways and ball screws

Five Axis machining centre

MCH 800

Horizontal milling machining centre MCH 800i

MCH 800i – is horizontal milling machining centre utilizable for the whole range of technologies from the power-up to the high-speed machining.
The machine conception includes the T-shape bed with slidable column (X-axis) along which moves the spindle head in the vertical direction (Y-axis). The movement in the Z-axis is carried out by the rotary table (B-axis) with a workpiece.

  • outstanding characteristic of damping and absorbtion of mechanical vibrations
  • maximum rigidity and maximum value of natural frequencies of movable parts
  • machine dynamical and thermal stability necessary for the modern progressive technology of machining
  • machine modern design – linear guideways in all axes and ecological grease lubrication of guideways and ball screws

Machine base features:

  • CNC control, Siemens 840 D or Heidenhain iTNC 530
  • spindle speed 8000 RPM
  • motors Siemens
  • two step planetary gearbox , cogged belt
  • taper 50
  • continuous B axis with direct feedback
  • tool magazine for 56 tool
  • linear scales at  X, Y, Z axis
  • worm geared B axis
  • direct feedback – encoder – at B axis
  • direct feedback X,Y,Z
  • linear guide ways NSK Japan
  • tool blow off
  • coolant tank with chip conveyor
  • 2 auger style chip conveyors
  • automatic tool changer
  • hydraulic unit
  • pneumatic unit
  • electronic  thermal compensation guarantee that all the asked  accuracies at Table 2 comply
  • workspace splashing system
  • end of work cycle  light
  • anchoring system

Automated  manufacturing

On machining centers the iTNC 530 manages tools and pallets. Over the data interfaces you can even interrogate operating conditions or operate the machine  remotely.

Five-axis machining with swivel head and rotary table

  • When you are programming away from the machine, the iTNC 530 automatically takes the machine geometry into account
  • Tilting of the working plane
  • Cylinder-surface machining TCPM (Tool Center Point Management)
  • 3-D tool compensation
  • Fast execution through short block processing time

Does this model not meet your needs? We also have smaller or bigger option.

The manufacturer reserves the right to change the product parameters and design without prior notice.