MULTICUT 500 service overview

MULTICUT 500 service focuses on long‑term operation, maintenance and spare parts support for this multifunctional turning‑milling center manufactured by KOVOSVIT MAS. Although production of the MULTICUT 500 / 500i has been discontinued, many machines remain in active industrial use.

Therefore, reliable aftermarket service is essential. With correct maintenance and timely repairs, operators can continue using the MULTICUT 500 efficiently and with high machining accuracy.

Multifunction machine concept

The MULTICUT 500 turning‑milling center bridges the gap between CNC lathes and machining centers. As a result, it allows a wide range of machining operations to be performed in a single machine and setup.

Typical machining operations include:

• turning and threading
• grooving and drilling
• milling, including cam milling
• gear milling and slotting
• measurement operations

This multifunction approach significantly reduces setup times and improves overall production efficiency.

B‑axis and machining flexibility

The MULTICUT 500 includes a B‑axis as standard, enabling eccentric drilling and advanced milling operations. In addition, the machine supports 5‑axis milling, which allows complex geometries to be machined in a single setup.

Thanks to synchronized spindle and tool movements, the machine satisfies demanding technological requirements for both turning and milling applications.

Sub‑spindle and dual‑side machining

The MULTICUT 500 is equipped with a sub‑spindle, which allows complete machining of parts from both sides in one setup. Automatic part transfer between the main spindle and sub‑spindle improves accuracy and significantly reduces cycle time.

For slender shafts and long workpieces, the use of a steady rest ensures stable machining conditions and high surface quality.

Spindles, drives and rigidity

To maintain thermal stability and high dynamic performance, the MULTICUT 500 uses:

• motor spindles for the main spindle and sub‑spindle
• a motor spindle for the tool spindle
• a motor‑driven B‑axis

All motor spindles are liquid cooled. The C‑axis motion uses an independent synchronous drive with a harmonic gearbox, ensuring precise positioning.

As a result, the machine combines high power with machining accuracy and long‑term stability.

Tool magazine and ergonomics

MULTICUT 500 machines feature a multi‑chain tool magazine for static and driven tools. Available tool interfaces include:

• HSK‑A 63
• Capto C6

All linear guideways are preloaded rolling guideways, providing rigidity and precise guidance.

Moreover, the machine design places strong emphasis on ergonomics:

• the control panel is mounted on a movable console
• operators have easy access to the working area from the front and rear
• service and maintenance points are concentrated on one side
• large machine windows provide excellent visibility during machining and setup

Kinematic versions

The MULTICUT 500 / 500i was available in two kinematic versions:

• S – version with right‑hand spindle
• T – version with tailstock

These variants allow adaptation of the machine to different workpiece types and production requirements.

Typical applications of MULTICUT 500

Thanks to its versatility, the MULTICUT 500 is widely used for:

• multifunction turning‑milling operations
• shaft‑type and rotational components
• complex mechanical parts
• small‑ to medium‑batch production
• applications requiring high flexibility

Because of its multifunction capability, many manufacturers still rely on the MULTICUT 500 as a key production machine.

MULTICUT 500 service for discontinued machines

KOVOSVIT MAS manufactured the MULTICUT 500 and 500i approximately between 2009 and 2023 in several configurations. Consequently, many machines remain in operation today.

Despite discontinued production, demand for MULTICUT 500 service and spare parts remains high.

MULTICUT 500 service and spare parts

Long‑term MULTICUT 500 service support

Our MULTICUT 500 service provides comprehensive aftermarket support, including:

• mechanical and electrical repairs
• CNC control system diagnostics and service
• spindle, B‑axis and drive system service
• spare parts supply and technical replacements
• preventive maintenance and machine life‑extension consulting

We adapt each service solution to the actual condition and configuration of the machine. Therefore, customers receive reliable and technically sound support.